Fiber-optic sensing and signal processing for engineering systems

A4 Sensors develops instruments and software for distributed acoustic and temperature sensing, optical microphones, structural monitoring, and FPGA-based computing solutions.

Discuss a challengeView capabilities
Measurement-channel signal
Event

Technology and expertise

Core capabilities

Two classes of distributed sensing, fiber-optic acoustics, high-speed digital processing, and structural monitoring.

DAS / registered event

DAS

Distributed acoustic sensing

Registration and localization of vibroacoustic events along a fiber-optic line.

Explore DAS
DTS / measurement unit

DTS

Distributed temperature sensing

A temperature profile along sensing cable for industrial and linear assets.

Explore DTS
Fiber-optic microphone

OPTICAL MIC

Optical microphones

Discrete fiber-acoustic elements, a shared interrogation line, and per-channel processing.

Explore optical microphones
FPGA / digital pipeline

FPGA

FPGA development

High-speed interfaces, DMA, memory, and streaming digital signal processing.

Explore FPGA capabilities
SHM / monitored asset

SHM

Structural health monitoring

Field sensors, data acquisition, server-side processing, and continuous asset observation.

Explore the SHM project

Distributed sensing

DAS and DTS: one optical line, two classes of measurement

A measurement unit interrogates sensing fiber installed along an asset. DAS registers vibroacoustic events; DTS builds a distributed temperature profile.

Measurement unitFiber-optic line
Visualization of a DAS vibroacoustic event
Registered vibroacoustic event

Vibration and acoustics

DAS
Distributed acoustic sensing

Registers signals along an optical line and associates an event with a location. A4 project materials cover long routes, perimeters, and industrial assets.

Rendering of a rack-mounted DTS measurement unit
DTS measurement unit

Temperature

DTS
Distributed temperature sensing

Measures a temperature profile along the sensing cable. Project materials include heat-exchange equipment, cryogenic processes, and long linear assets.

Signal path

From a physical event to data in the customer system

A physical event changes the optical response, passes through the measurement unit and processing algorithms, and the result is displayed in software or delivered to an external system.

  1. 01

    Physical event

    Temperature, vibration, sound, or strain changes the parameters of the sensing fiber.

  2. 02

    Optical response

    The fiber acts as a distributed sensor or connects a sequence of discrete sensing elements.

  3. 03

    Measurement unit

    Optical and electronic subsystems interrogate the line and produce a digital measurement stream.

  4. 04

    Signal processing

    Streaming algorithms, digital filtering, and FPGA processing isolate the measured event.

  5. 05

    Software and integration

    The result is displayed in a web interface or delivered to an external software environment.

    DAS interface with a waterfall plot and reflectogram

Optical microphones

Discrete acoustic elements on a shared fiber-optic line

A fiber-optic microphone converts sound pressure on a membrane into an optical signal change. A DAS unit interrogates the line, while software processes each sensing element separately.

Cutaway rendering of a fiber-optic microphone
Fiber-optic microphone construction
  1. 01

    Sensing element

    In the documented design, fiber is wound around an acoustically sensitive membrane, while weakly reflecting Bragg gratings separate measurement sections.

  2. 02

    Shared optical line

    A sequence of microphones connects to one measurement unit without local electrical power at every sensing element.

  3. 03

    Per-channel processing

    The software layer extracts and processes the acoustic signal from each microphone on the line.

  4. 04

    Experimental verification

    The available materials show a working prototype, a three-microphone experiment, and results from 2025 field trials.

FPGA development

From the digital signal path to a complete measurement system

We design the digital layer of measurement systems around the required data rate, latency, volume, and operating conditions. We can develop a single subsystem or take responsibility for the complete signal path, from FPGA and ADC to application software.

End-to-end engineering for the task

We work with high-speed multichannel I/O, PCIe/XDMA, JESD204, Ethernet/TCP, drivers, and protocols. Our scope includes stream synchronization, I/Q and spectral processing, recording, storage, and data visualization.

We combine architecture, FPGA firmware, DSP, and software into a complete solution designed around the requirements of a particular instrument.

Structural health monitoring

SHM: from a field sensor to the control-room system

The system continuously relates structural condition to operating conditions. Field-sensor data passes through a protected acquisition node, is stored on a server, and is available to specialists in a unified interface.

Steel transport bridge in winter conditions
Monitored asset / Arctic operating conditions

Configuration of one implemented project as of 20 February 2024

7
accelerometer-inclinometers
24
displacement sensors
22
strain sensors
3
temperature sensors
6
thermometric strings
1
weather station
Accelerometer-inclinometer in a protective enclosure on the structure
Field measurement node
Structural-monitoring weather station in winter conditions
Weather data for asset-condition interpretation
Layout of strain sensors on a steel bridge
Measurement-channel layout
Interface for monitoring acceleration, temperature, displacement, and strain
Operational SHM data view
  1. 01

    Field layer

    Sensors record dynamics, displacement, temperature, strain, and weather conditions directly on the structure.

  2. 02

    Acquisition and processing

    Measurement channels converge at a protected acquisition node, where data is normalized and transferred to the server.

  3. 03

    Software and alerts

    The server stores history, compares values with defined criteria, and presents current conditions and notifications to specialists.

Experience and projects

Real assets, measurement systems, and working prototypes

A4 Sensors project materials cover distributed measurements, infrastructure monitoring, and experimental acoustic systems.

Structural monitoring of a transport bridge

Field sensors, server infrastructure, an archive, and an interface for monitoring acceleration, temperature, displacement, weather, and strain.

SHM · implemented project

Temperature profile of heat-exchange equipment

The project included a method for placing sensing cable in twisted tubes and measuring temperature along its full length.

DTS · system launch in 2025

14 km slurry-pipeline monitoring trial

A fiber-optic line was used to register acoustic events and test simulated leak scenarios at multiple points along the route.

DAS · trials in 2025

Fiber-optic microphone prototype

A sensing element was assembled and field-tested, producing phase maps and spectrograms of the acoustic signal.

R&D · field trials in 2025

DTS for cryogenic and industrial processes

The instrument was used at LNG facilities for distributed temperature monitoring under cryogenic conditions.

DTS · projects from 2022 to 2025

Software and integration

A software environment designed for the project

We develop both individual services and integration gateways, as well as complete software systems for measurement equipment. The architecture is selected for the workload, data model, and customer infrastructure: REST, gRPC, WebSocket and TCP, industrial Modbus TCP and IEC 60870-5-104, relational, S3-compatible and time-series storage, containerized and virtualized deployment, Prometheus, and Grafana. If an existing solution is not sufficient, we develop the software component required for the project.

DTS / web interface

Example measurement-system interface
DTS interface showing temperature profiles along the sensing line
Network layer
REST / gRPC / WebSocket
Industrial integration
Modbus TCP / IEC 104
Operations
Docker / Prometheus / Grafana

Contact A4 Sensors

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